Double helix ribbon mixer products
The Double Helix Ribbon Mixer is an innovative mixing device designed for blending materials thoroughly and efficiently. Its unique double helix ribbon design enables simultaneous axial and radial mixing, ensuring a uniform mixture with minimal processing time. This mixer is widely used in industries such as food processing, pharmaceuticals, and chemicals for blending powders, granules, and other materials with high precision.
- Performance Introduction
- Video
- Case
- Main parameters and advantages
- Configuration Description
- Workflow diagram
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- Commodity name: Double helix ribbon mixer products
The Double Helix Ribbon Mixer is an innovative mixing device designed for blending materials thoroughly and efficiently. Its unique double helix ribbon design enables simultaneous axial and radial mixing, ensuring a uniform mixture with minimal processing time. This mixer is widely used in industries such as food processing, pharmaceuticals, and chemicals for blending powders, granules, and other materials with high precision.
Brief description:
The Double Helix Ribbon Mixer is an innovative mixing device designed for blending materials thoroughly and efficiently. Its unique double helix ribbon design enables simultaneous axial and radial mixing, ensuring a uniform mixture with minimal processing time. This mixer is widely used in industries such as food processing, pharmaceuticals, and chemicals for blending powders, granules, and other materials with high precision.
One of the key features of the Double Helix Ribbon Mixer is its gentle yet thorough mixing action, which helps minimize material degradation and maintain product integrity. The continuous ribbon movement creates multiple flow patterns, promoting faster and more consistent blending of ingredients. This results in superior homogeneity and consistency in the final product, making it ideal for applications where quality control is paramount.
In addition to its mixing capabilities, the Double Helix Ribbon Mixer is known for its ease of cleaning and maintenance. The design allows for quick access to all interior surfaces, reducing downtime between batch changes and ensuring a hygienic production environment. With its efficient mixing performance, product versatility, and user-friendly design, the Double Helix Ribbon Mixer stands out as a reliable and cost-effective solution for various mixing needs.The horizontal ribbon mixer is composed of a U-shaped container, a ribbon mixing blade and a transmission component; the ribbon-shaped blade is a double-layer structure, the outer spiral collects materials from both sides to the center, and the inner spiral conveys materials from the center to both sides to form convection mixing. The ribbon mixer has a good effect on the mixing of viscous or cohesive powder particles and the mixing of liquid and paste materials added to the powder particles. The barrel cover can be made into a fully open door to facilitate the cleaning and replacement of the equipment. Suitable for milk powder, food, medicine, chemical and other powder particle liquid industry.
Key features:
1、The model is a horizontal simplified, single-axis double spiral belt symmetrical distribution structure. The mixer barrel is U-shaped, with a feed inlet on the top cover or the upper part of the barrel, and a spray adding device can be installed on it according to user needs. The cylinder is equipped with a single-shaft rotor, which is composed of a shaft, a cross brace and a spiral belt;
2. Pneumatic (manual) flap valve is installed in the center of the bottom of the cylinder. The arc valve is tightly embedded in the cylinder and flush with the inner wall of the cylinder. There is no material accumulation and mixing dead angle. Reliable edge strip seal ensures that there is no leakage in frequent switching;
3, broken type spiral belt structure, relative to the continuous spiral belt, the shear movement of the material is greater, and can make the material in the flow of the formation of more eddy current, speed up the mixing speed, improve the mixing uniformity;
4. A jacket can be added outside the mixer cylinder, and the cooling or heating of the material can be realized by injecting cold and heat medium into the jacket. Cooling is generally pumped into industrial water, and heating can be introduced into steam or electric heating heat transfer oil;
5. The mixing bin is fully welded and polished, without any screws, nuts and other fasteners;
6. In addition to the bearing seat, the other parts of the whole machine are all made of stainless steel, which is exquisite and generous;
7. Full volume of equipment: 100L-10000L;
8. Maximum loading coefficient of equipment: 0.8.
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Model
NRD-200L
NRD-300L
NRD-500L
NRD-1000L
NRD-1500L
NRD-2000L
NRD-3000L
effective capacity
200L
300L
500L
1000L
1500L
2000L
3000
Loading factor
0.6-0.8
0.6-0.8
0.6-0.8
0.6-0.8
0.6-0.8
0.6-0.8
0.6-0.8
Speed
53rpm
53rpm
45rpm
45rpm
39rpm
39rpm
37rpm
Weight of whole machine
250kg
350kg
500kg
700kg
1000kg
1300kg
1500kg
Overall power
4kw
5.5kw
7.5kw
11kw
15kw
18.5kw
22kw
Total length
1800
1900
2050
2500
2950
3330
3350
Total width
860
900
1050
1200
1350
1500
1850
Total height
1110
1200
1250
1350
1400
1650
2050
Power
3P AC208-415V 50/60Hz
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Material selection scheme
1. Mixer can be usedA variety of stainless steel,201Stainless steel,304Stainless Steeland316Stainless SteelDistinction:
2. Contact with materials and non-contact with materials;
3. The stainless steel surface treatment is divided into sandblasting, wire drawing, polishing, mirror and other treatment methods, and can be applied to different parts of use;
Drive Configuration
1. The mixer is equipped with driving devices with different capacities, different powers and different output speeds according to the nature of the material, the starting mode and the stirring mode.
2. The selection of driving motor includes: ordinary motor, anti-riot motor, variable frequency motor, high efficiency and energy saving motor, high protection grade motor, and motor under different voltage;
3. Commonly used reducer:R, K, F series gear reducer, cycloid reducer, universal gear reducer, planetary gear reducer;
4. Common connection methods: direct connection, pulley connection, hydraulic coupling connection.
discharge device
1. HorizontalTapeThe mixer is conventionally equipped with a pneumatic curved flap valve. When the valve is closed, the curved flap of the valve completely fits the arc surface of the cylinder. During the mixing process, there is no excess mixing dead angle, so that the mixed material is more uniform.
2, the valve drive can be distinguished as manual, pneumatic, electric three. Valves for reference include powder spherical valve, roller valve, plum blossom dislocation valve, powder butterfly valve, rotary feeding valve, etc.
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