What are the common malfunctions of powder packaging machines?
Release time:
2025-03-29 18:34
Source:
Common malfunctions during the operation of powder packaging machines can be categorized into mechanical, electrical, control system, and operational issues. Below are some typical malfunctions and brief analyses:
I. Mechanical Malfunctions
Material supply is insufficient or blocked
Cause: Powder caking, unreasonable hopper design, auger feeder wear, or insufficient air pressure (pneumatic type).
Solution: Clear caked powder, check auger or pneumatic feeding system, replace worn parts.
Sealing is not tight or powder leakage
Cause: Insufficient heating temperature, misalignment of sealing film, wear of sealing die, or uneven pressure.
Solution: Adjust temperature and pressure parameters, calibrate film position, replace die.
Inaccurate measurement
Cause: Sensor malfunction, unstable auger feeder speed, changes in powder flowability (e.g., moisture absorption).
Solution: Calibrate sensor, check drive motor, improve powder storage conditions.
Mechanical parts make unusual noise/get stuck
Cause: Lack of lubrication in bearings or gears, foreign objects entering transmission parts, loose parts.
Solution: Regular lubrication, clean foreign objects, tighten screws.
II. Electrical Malfunctions
Motor overload or shutdown
Cause: Unstable voltage, motor damage, excessive load (e.g., powder blockage).
Solution: Check power supply, clear blockage, replace motor.
Sensor failure
Cause: Photoelectric sensor contamination, position offset, or aging wiring.
Solution: Clean sensor probe, adjust position, check wiring.
III. Control System Malfunctions
PLC or touch screen abnormality
Cause: Program error, power interference, hardware failure.
Solution: Restart the system, check grounding, contact the manufacturer to repair the program.
Parameter loss or drift
Cause: Battery power failure (parameter saving), misoperation.
Solution: Replace backup battery, re-enter parameters.
Related News
Understanding Semi-Automatic Powder Filling Machines: A Comprehensive Overview
Semi-automatic powder filling machines are pivotal in the packaging sector, particularly for businesses handling powdered products such as spices, flour, chemicals, and pharmaceuticals. These machines bridge the gap between manual filling methods and fully automatic systems, offering businesses an optimal solution for efficiency and precision. One of the primary advantages of semi-automatic powder
The Evolution of Mixing Machinery: Horizontal Paddle Mixers at the Forefront
The Evolution of Mixing Machinery: Horizontal Paddle Mixers at the Forefront Table of Contents 1. Introduction to Mixing Machinery 2. A Brief History of Mixing Machinery 3. Technological Advancements in Mixing Machinery 4. Understanding Horizontal Paddle Mixers 5. Applications of Horizontal Paddle Mixers 6. Advantages of Horizontal Paddle Mixers 7. The Future of Mixing Machinery 8
The Essential Guide to Horizontal Paddle Mixers: Applications and Benefits
Horizontal paddle mixers are vital components in various manufacturing and processing operations, particularly within the realm of mixing machinery. Understanding the workings and benefits of these mixers can significantly enhance operational efficiency and product quality. A horizontal paddle mixer typically features a cylindrical mixing chamber equipped with paddles that rotate on a horizontal a
Exploring the Dynamic Capabilities of Industrial Ribbon Mixers Table of Contents Introduction to Industrial Ribbon Mixers Understanding the Mechanics of Ribbon Mixers Advantages of Using Ribbon Mixers in Manufacturing Applications of Ribbon Mixers Across Industries Maintaining Your Ribbon Mixer for Longevity Future Trends in Ribbon Mixer Technology Case Studies: Ribbon Mixers in Act
Understanding Industrial Ribbon Mixers: Essential Tools for Effective Material Blending
Industrial ribbon mixers are vital pieces of equipment used in various manufacturing processes, particularly in the blending of powdered and granular materials. These mixers are characterized by their unique design, featuring a set of helical ribbons that move materials through the mixing chamber, ensuring a thorough and uniform blend. With increasing demands for consistency and quality in product
Enhancing Powder Mixing Efficiency with Ribbon Mixer Technology for Optimal Performance
Enhancing Powder Mixing Efficiency with Ribbon Mixer Technology Introduction to Ribbon Mixer Technology In the manufacturing sector, especially in industries requiring precise powder blending, the efficiency of mixing equipment plays a pivotal role. **Ribbon mixers** stand out as a preferred choice due to their ability to deliver consistent and uniform mixtures. This article delves into the intric
SHANGHAI NIEL MACHINERY MANUFACTURING CO.,LTD.
No. 51, Lane 1088, Yuyang Road, Songjiang District, Shanghai
